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PVC单层波浪瓦挤出生产线

来源:广州市联信塑料机械有限公司 浏览:

PVC单层波浪瓦挤出生产线



、概述/Summary

——使用条件:380v-10%,+5%/3/50Hz

    Power supply: 380v-10%,+5%/3phases/50Hz

——中心高/Central height: 1200mm±50mm

——设备名称:PVC单层波浪瓦挤出线

    Machines Name: PVC singlelayer wave roof extrusion line

——制品尺寸:宽度:1050mm; 制品厚度范围:0.5~1.5mm;

    Final products: Max.width: 1050mm;Thickness range: 0.5~1.5mm;

——CaCO3含量:待定

    CaCO3 content per 100kg PVC: To be advised

——设备颜色:待定

     Machines’ color: To beadvised

——设备标牌语言:待定

   Machines’ rating plate language: To beadvised

 

、设备包括/Machinelists

——SJZ-80/156型锥形双螺杆挤出机………………………………………………    1

   SJZ-80/156 conical twin screws extruder………………………………………     1set

——模具………………………………………………………………………………..   1

Mould…………………………………………………………………………….    1set

——三辊压延机………………………………………………………………………    1

Three rollers calendar……………………………………………………………     1set

——烘箱………………………………………………………………………………..    1

 Oven…………………………………………………………………………….     1set

——五辊成型机……………………………………………………………………….    1

Roller type forming unit…………………………………………………………     1set

——裁边机……………………………………………………………………………..    1

   Edger……………………………………………………………………………...    1set

——两辊牵引机………………………………………………………………………..    2

   Haul-offunit………………………………………………………………………     2sets

——切割机…………………………………………………………………………...     1

   Cutter…………………………………………………………………………...     1set

——堆料台……………………………………………………………………………..    1

   Stacker…………………………………………………………………………….    1set

——全套电器/the whole set electrical applianceincluded 

、设备配置/Detail parameters

一、SJZ-80/156型锥形双螺杆挤出机/SJZ-80/156 conical twin screws extruder

1、挤出机中心高/extruder center height: 1200mm±50mm

2、挤出机设计产量/designed max. output: 250kg/h

3、螺杆、机筒规格/Screw&Barrel:

  螺杆材料:38CrMoAl A锻件。氮化处理(HV850-960,脆性2级,氮化层深度0.6-0.7mm;螺杆外圆、螺槽底径的表面粗糙度Ra不大于0.8μm,螺棱两侧的表面粗糙度Ra不大于1.6μm

  Screw material: 38CrMoAlA, nitrided, nitrided depth: 0.6~0.7, brittleness: level 2.

  机筒材料:38CrMoAl A锻件,氮化处理(HV960-1020,脆性2级,氮化层深度0.6-0.7mm,机筒内表面粗糙度Ra不大于1.6μm;采用铸铝加热圈。

Barrel material: 38CrMoAl A, nitrided, nitrided depth: 0.3~0.7,brittleness: level 2.

螺杆芯部恒温方式:高温导热油加热及恒温控制。

The cooling system of screw: by outer circulation oil

4、电器控制及温控部分/ Electrical control parts

直流调速器:欧陆590

DC regulator: EUROTHERM brand, 590 models

主要电器元件:接触器采用西门子(合资),空气开关采用天正集团。

Main electrical components: connector: SIMENS brands; air switch:Tianzheng group.

温控部分:日本进口RKC温控表;

Temp. control partsImported Japanese RKC temp.meters.

5、上料方式:螺旋18上料机

   Feeding type: by spiralfeeder

6、传动减速系统/Driving system

   主驱动电机功率:直流电机(无锡先锋)55kw,380V,50HZ

                   通过连轴器与减速箱相连。欧陆直流调速器。

   Main driving motor power:DC motor, brand: Wuxi xianfeng; 55kw/380V/50HZ;

                         EUROTHERMDC regulator

减速箱及齿轮形式:立式联体式,品牌:江阴得灵。齿轮减速,采用硬齿面、斜齿面结合形式,齿轮渗碳磨齿处理,轴承材质采用四化40Cr,并经过正火、调质、淬火热处理,最终经过齿面磨削处理,齿面粗糙度为Ra0.8。主要轴承采用进口轴承(NSK)。

Gearbox: Vertical and integrated type; brand:Jiangyin Deling.Speed reduces by gear. Shaft material: 40Cr; roughness of surface ofgear:Ra0.8; The main bearing is imported from Japan, NSK brand.

二、模具/Mould

适用原料/Material applied         PVC

 

模具/Width of mould             1200mm

 

制品宽度/Width of product        860mm

 

实心制品厚度/Product Thickness   0.5—1.5mm

 

模唇调节方式:                  上模唇推拉式微调,下模唇可粗调

Mouldlips adjust type:              Top lipmicro adjustment; bottom lip rough macro adjustment;

 

流道形式/Channel type:     衣架式/hanger type    


模头材料/Material of die:      2738/2738steel

 

抛光精度Polishing precision:     模唇流面抛光精度/Dielips surface: 0.030.04un

                                    其它流面抛光精度/The others: 0.040.05un

 

电镀/Electroplate:           模头流面镀硬铬处理/Diehead surface

                                厚度/Thickness:0.030.04mm

                                    硬度/Hardness:6065Rockwellc

外表面镀铬层厚度/The outer surface: 0.010.02mm

三、三辊压光机/Three roller calendar

1、结构:直立式(下进上出)

  Structure: up-right type (Down-in, Up-out)

2、辊筒数量:3

   Roller quantity: 3pcs

3、辊筒直径:ø415mm

   Roller diameter: ø415mm

4、辊筒长度:1300mm

   Roller length: 1300mm

5、辊筒的壁厚:≥25mm

   Roller wall thickness: ≥25mm

6、辊筒:材质采用优质无缝钢,并经过加硬处理,硬度可达RC58-62

  Roller: material adoptshigh quality steel, hardened, Hardness: RC58-62

7、辊筒表面处理:镜面处理

  Surface treatment ofroller: mirror plane treatment

8、辊筒结构:单进单出油式;进油和出油均有开关

  Roller structure: Single into single out oil type with switch for eachend.

9、辊筒恒温介质:油恒温

  Roller Constant temperature medium: by oil

10、恒温误差:±1℃

    Tolerance of temp. :±1℃

11、镀铬层厚度:0.08-0.12mm

    Thickness of chrome:0.08-0.12mm

12、前后移动电机功率:0.75kw

    Motor power for movementof motor: 0.75kw

13、辊筒驱动:三台独立减速电机驱动

    Roller driving: by threesets of reducer

14、三辊减速箱:采用美国FALK(美国独资)

    Gearbox of threerollers: FALK brand (USA BRAND)

15、三辊驱动功率:2.2kw/台,共三台(交流变频电机)

    Driving power of threerollers: 2.2kw/set, totally 3sets(AC frequency motor)

16、变频控制:ABB变频器

   Frequency control: by Japanese Fuji inverter

17、辊筒间隙调整方式:采用液压开合,带机械保险,带微调(采用小减速箱;氮气保压)及百分表装置,带即停开关,同步控制系统。

    Rollers’ gap adjustmenttype: hydromantic type. With micro adjustment devices (through small gearbox,Nitrogen holding pressure), Equipped with emergency stop andsynchronous control system

18.西门子电机/Siemens motor

四、烘箱/oven

1、  3m,  装有24件加热棒,直径24mm,长度1.6m,加热棒上放有网。

There are 24 pieces of heating sticks. And the diameter is 24mm; length is 1.6m.There is a net over the heating sticks

2、功率/Power: 72kw

五、五辊成型机/ Rollertype forming unit

1、前三组(共2根)成型辊为钢辊;后两组(6)成型辊为橡胶棍;辊直径均为270mm

First 3 groups of rollers (Totally 2pcs)surface material: steel; Diameter of roller: 270mm;

The left 2 groups of rollers (Totally 6pcs) surface material:rubber; Diameter of roller: 270mm;

2、齿轮驱动/Gear driving

3、控制形式:ABB变频控制/ Control type: ABB FrequencyControl

4、夹紧、开启形式:气动/Clamp, loose type: Pneumatic

5、功率/Power: 5.5kw

 

六、裁边机/Edger

1、带3组刀片

   Equipped with 3 sets ofknife blades

2、切边收卷装置一套(收卷机一套,采用力矩电机)

   Equipped with side cuttingand winding device.

 

七、两辊牵引机/Haul-off unit  2sets

1、牵引辊直径:270mm; 橡胶辊;

   Diameter of hauling roller:270mm; Roller surface material: rubber

2、最大牵引速度:8m/mim;

   Max. hauling speed: 8m/mim;

3、控制形式:变频控制

   Control type: Frequency ConvertingControl

4、牵引电机功率:3kw

   Haul off motor power: 3kw

5. ABB变频控制/ABB frequency converting control

 

 

八、液压剪板机Cutter

1、切割方式:液压

   Cutting type:hydraulic (up and down)

2、定长、记米切割

   Selected length by:cutting with counter

3、液压电机功率:3kw

   Power of cutting motor:3kw

十、堆料台/Stacker

1、长度:3

   Length: 3meters long

2、平台板材质:不锈钢

   Platform material:stainless steel

 

十一、整线电气控制系统/The whole line electrical control system

1、整线电气控制系统采用集成模块和PLC控制系统。 

    The whole line uses AdvancedIntegration Module and PLC Controlling System.

2、整线电气控制柜为分体式拼装立柜,各单元为独立控制。

    The line’s electrical controllingcabinet system is assembly cabinet, each unit is independent control.

3、主机调速器采用瑞士ABB变频调速控制系统。

   The main engine speedcontroller by is Swiss ABB frequency control of motor speed control system.

4、电热元件采用国内名牌产品。

   Electric heating elementwith domestic famous brand product.

5、气动元件采用台湾公司名牌产品。

   Pneumatic componentsmanufactured are Taiwan company brand products.

6、继电器采用台湾名牌产品。

   The relay adopts Taiwanfamous brand product.

7、低压电器采用正泰公司或其他国内名牌产品。

   Low voltage electrical appliances using Zhengtaicompany or other domestic famous brand product.

8、温控表采用台湾品牌温控装置。

   Temperature control tableadopt Taiwan brand temperature control device.

9 PLC采用西门子牌。

   The PLC of Siemens brand.


PVC单层波浪瓦挤出生产线



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规模名企,品质精研,终身售后!

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联系人:陈 平

手--机:13535530567

邮--箱:chenpingfeng@21cn.com

   Q Q:252037369

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广州市联信塑料机械有限公司

塑料挤出机设备专业制造厂家


PVC单层波浪瓦挤出生产线